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R+D Machine Topic: Aseptic Syringe Filling💉

Description: Semi-Automatic Syringe Filling Machine to fill and cap 3, 5 and 10mL syringes under aseptic conditions.

Rate: 15 parts per min.

Platform: Dial indexing with robotic part handling

Challenge to Solution: Fill three different sized syringes to multiple fill levels under aseptic conditions. Our solution was creating an aseptic cell with smart pump technology to allow for multiple sized syringes and multiple fill levels utilizing recipe selection and quick changeover tooling.

Technologies:

  • 6-Axis Clean Room Robots
  • Environmental Monitoring
  • Data Collection and Reporting
  • Vision Inspection for fill confirmation
  • Recipe adjustable peristaltic pump utilizing custom tubesets

Categories

Current Projects

R+D is transforming the efficiency of medical device production, learn about a cutting-edge Infusion Pump Assembly Machine below: Description ✍ Asynchronous system to assemble cassettes and claves, inspect and test for quality, and offload to bulk. Rate ✍ 90ppm Platform ✍ Precision Link Indexer Challenge to Solution ✍ Glass filled nylon claves were a challenge to work with using approved clean-room materials due to abrasion. The laser weld of the clave to the cassette was created internally to the part by crossing beams accurately at the correct angle. Technologies ✍ -         Servo Driven Precision Link Indexing -         1060nm 100-Watt Fiber Optic Laser Welding -         High Resolution Machine Vision -         Ultra-Sonic Welding -         Pressure Decay Leak Testing

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