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Managing Risk in Automation: Key Insights

Risk in automation is the clear make or break point in producing quality equipment that meets expectations. These risks come in many forms and often the obvious or assumptions create openings for things to be missed. We have a simple process for evaluating the risk on every project. I’ll first share some obvious and maybe not so obvious risk points and then I’ll share how we work through them.

Risk points:

  • Part feeding/orientation
  • A new process
  • A new product
  • Inspections

Risk scaler:

  • Highest level of Risk: No one has done it before.
  • Moderate level of Risk: Someone has done it before, just not you.
  • Lowest level of Risk: You and others have done it before.

De-Risking:

  • Highest level of Risk: No one has done it before. Establish a thoughtful and deliberate development plan.
  • Moderate level of Risk: Someone has done it before, just not you. Establish and execute a plan to copy what has been done by others.
  • Lowest level of Risk: You and others have done it before. Copy it. (“Warning” copying is harder than it sounds)

While these steps are very simple the power is in the details and execution of the plans. We would welcome sharing our experiences around this rule. 

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R+D is transforming the efficiency of medical device production, learn about a cutting-edge Infusion Pump Assembly Machine below: Description ✍ Asynchronous system to assemble cassettes and claves, inspect and test for quality, and offload to bulk. Rate ✍ 90ppm Platform ✍ Precision Link Indexer Challenge to Solution ✍ Glass filled nylon claves were a challenge to work with using approved clean-room materials due to abrasion. The laser weld of the clave to the cassette was created internally to the part by crossing beams accurately at the correct angle. Technologies ✍ -         Servo Driven Precision Link Indexing -         1060nm 100-Watt Fiber Optic Laser Welding -         High Resolution Machine Vision -         Ultra-Sonic Welding -         Pressure Decay Leak Testing

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